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Bộ điều khiển hệ thống CAM ICP DAS PCC-1416 CR
Feature
Introduction
The PCC-1416 electronic CAM controller uses digital signal processing technology to replace the traditional mechanical CAM system, thereby eliminating mechanical noise, preventing component wear, and achieving higher speed and more precise operation. Its digital settings allow operational parameters to be easily modified, overcoming the issues of difficult-to-adjust metal CAM blades. This controller plays an important role in the field of automation and machine control, particularly in applications requiring precise timing control, such as automatic lathes, textile machines, printing presses, testing equipment, assembly lines, packaging systems, and more.
The controller is equipped with a 4.3-inch high-resolution color TFT touchscreen, providing an intuitive and convenient operation interface, significantly simplifying the setting process. Each operation page is divided by function, and only necessary information is displayed to avoid excessive complexity, making parameter settings more intuitive and easy to understand. The virtual numeric keypad allows for quick input of angle and position values, enhancing operational convenience. Users can easily duplicate Bank and Output parameters, simplifying the repetitive setup process.

PCC-1416 supports Binary Code and Gray Code and can be used with absolute encoders. Its resolution can reach up to 12 bits (4096 or 0.08°), enabling finer and more stable operation, ensuring that the product meets stringent specifications, and significantly enhancing quality and consistency
The controller provides 8 banks (program), each of which can support up to 32 area settings. Each area setting allows for the configuration of ON/OFF angle or position parameters and can be assigned to one CAM output channel. Users can quickly switch to the bank based on different production needs, enabling multi-functionality and enhancing the flexibility and efficiency of the production line.

PCC-1416 provides a Start Input pin, which must be grounded before allowing the module’s DO (CAM) channels to output, to prevent abnormal output during machine testing and adjustment. It can also as an emergency stop switch, enabling on-site personnel to quickly control the system and reduce workplace safety risks.

In addition to manually entering the angle or position value, you can also directly use the encoder current value. The teaching mode is integrated into the operation process, allowing the controller to automatically update the values without needing to switch modes.
Built-in password protection effectively prevents unauthorized users from modifying parameters. All output area parameters have been digitized without the need to replace or redesign the physical CAM. Users can be quickly switched according to needs, easily achieving diversified control.
Since there are no mechanical parts prone to wear as in traditional CAM systems, the electronic CAM controller offers a longer lifespan and lower maintenance requirements. The front panel ensures the reliability of the controller in harsh environments.
Application
Turret test machines are widely used in production lines, especially in processes that require multiple steps of processing or testing. These machines consist of multiple workstations, each responsible for different operations or testing tasks, such as appearance inspection, dimension and weight measurement, functional testing, labeling or laser engraving, etc. The rotation or movement function of the turret allows materials to be transferred sequentially between different workstations, achieving a high degree of automation.
The responsibility of the CAM controller is to manage the start and end signals of each working phase. When the turret sends the workpiece to the next station, the CAM controller restarts the control of the work phase. If multiple workstations involve similar operations, the CAM controller can coordinate the work progress of these workstations to ensure that each operation is started and completed at the right time. This ensures the smooth progress of the entire production or testing process. Since turret test machines may need to handle up to 30 different work stages simultaneously, the high performance and flexibility of CAM controllers make them a core component in such systems.


Specifications
| Display | |
|---|---|
| Type | TFT LCD (65535 colors), defective pixels <= 3 |
| Size | 4.3" |
| Backlight Life | 20,000 hours |
| Brightness | 400 cd/m2 |
| Resolution | 480 x 272 |
| Touch Panel | Yes |
| LED Indicators | |
|---|---|
| Status | 1 |
| Encoder Input | |
|---|---|
| No. of Axes | 1 |
| Mode | CW/CCW (Programmable) |
| Coding Format | Binary/Gray Code |
| Resolution | 12-bit (Max.) |
| Pulses Per Revolution | 360/720/2048/4096 |
| Frequency | 1200 rpm @ 360 PPR 600 rpm @ 720 PPR 210 rpm @ 2048 PPR 105 rpm @ 4096 PPR |
| Digital Input | |
|---|---|
| Channels | 1x Start Input 3x Bank Input |
| Type | Wet |
| Sink/Source (NPN/PNP) | Sink (NPN) |
| ON Voltage Level | + 3 VDC (Max.) |
| OFF Voltage Level | + 10 ~ 24 VDC |
| Digital Output | |
|---|---|
| Channels | 16 |
| Type | Open Collector |
| Sink/Source (NPN/PNP) | Sink (NPN) |
| Load Voltage | + 30VDC (Max.) |
| Load Current | 100 mA (per channel) |
| Response Speed | 150 μs (Max.) |
| HMI | |
|---|---|
| Buzzer | Yes |
| Rotary Switch | 0 ~ 9 |
| Reset Button | Yes |
| USB | |
|---|---|
| Ports | 1x USB 3.1 (Firmware updates only) |
| Power | |
|---|---|
| Input Range | + 12 ~ 48 VDC |
| Consumption | 2.5 W |
| Mechanical | |
|---|---|
| Dimensions (mm) | 131 x 114 x 54 |
| Panel Cut-out (mm) | 120±1, 92±1 |
| Installation | DIN-Rail mounting / Wall mounting |
| Ingress Protection Rating | Front panel: IP65 |
| Environment | |
|---|---|
| Operating Temperature | -20 ~ +50°C |
| Storage Temperature | -30 ~ +80 °C |
| Humidity | 10 ~ 90% RH, Non-condensing |
Download
Ordering Information
| PCC-1416 CR | 4.3" Touch HMI Device, Electronic CAM Controller (RoHS) |