MC&TT Co., Ltd

Giới thiệu bộ truyền thông IoT Gateway hãng ICP DAS

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IIoT Communication Server:  UA Series

Connect IT with OT, Integrate Cloud and Web APPs 

The IIoT Cloud Solution of ICP DAS provides UA series of IIoT Communication Server to upgrade the front-end devices to the Cloud, connect IT with OT, link Cloud and Web APPs, and integrate the cloud-based Internet of Things (IoT). This solution can improve system performance and enhance the global IIoT competitiveness of the system.

System Architecture

  • Built-in OPC UA, the industrial communication standard:
    Connect IT with OT for integrating devices to the cloud to achieve cross-platform remote monitoring. Support identity authentication (account password, certificates), data encryption (SSL/TLS), and other security protection functions.
     
  • Built-in MQTT, the IoT transmission technology:
    Provide MQTT Broker and Client functions. The Client can publish the data to the built-in or external Broker through the Client function. Then the Broker notifies other Clients to save energy consumption and network transmission.
     
  • Provide RESTful API service interface:
    Provide the device data in JSON format, letting the user access it from the outside through the HTTP protocol.
     
  • Support to execute OPC UA, MQTT and RESTful API communication at the same time
     
  • Support device communication protocol:
    Support Modbus RTU/TCP/ASCII, MQTT, EtherNet/IP, can integrate a variety of communication devices.
     
  • Provide SNMP Agent function:
    Allow IT staff to monitor devices data on UA in real-time through the SNMP protocol.
     
  • Support local Data Logger / remote Database:
    Support save the local LOG records in CSV format, and the remote database supports MS SQL, MySQL, MariaDB... etc.
     
  • Support IoT Cloud platforms:
    Connect to Amazon AWS, Microsoft Azure, IBM Bluemix, Baidu, and other cloud platforms to upload I/O information in real-time, integrate the information for data analysis and generate reports to achieve cloud Big Data analysis.
    Support MQTT Client Customized Message Function. The users can customize the MQTT message and the format. And then publish it to the Client that receives the specific format message. This function can support multiple IoT Cloud platforms.
     
  • Support IFTTT, for Cloud logic control:
    Send device event notifications to LINE, Twitter, Mail, etc. over 500 APPs.
     
  • Provide Internal Module that can create virtual variables as an intermediary for reading, writing, or data exchange:
    UA Server can create internal modules and variables for virtual reading and writing, or as an intermediary to provide data exchange for the communication of OPC UA Clients.
    * Internal Variable: max. 8 internal modules; max. 100 internal variables (tags) per module.
    * Protocol Communication Conversion: provide Internal to OPC UA Server conversion.

IT Integration

 OPC UA:   

The Industrial Communication Standard.

• MQTT

The IoT Active Transmission Technology.

• Data Logger

I/O data save directly to the Local LOG file or Remote Database.

• IFTTT:  

The Cloud Logic Control (IThis Then That).

• Cloud:     

The IIoT Cloud Connection Technology.

     • SNMP Agent:    Simple Network Management Protocol Real-time monitoring device data

 

OT Integration Technology

• OPC UA:

The New Industrial Communication Standard.

• MQTT

The IoT Active Transmission Technology.

• Modbus:

A protocol widely used within Industrial Automation Systems.

• EtherNet/IP

Industrial Ethernet protocol, based on TCP/IP protocol and compatible with factory and enterprise networks.

 

Features:

Built-in OPC UA Server Service

Compliable with IEC 62541 Standard. Provides functions of Active Transmission, Transmission Security Encryption (SSL/TLS), User Authentication (X.509 Certificates/Account password), Communication Error Detection and Recovery, etc. to connect SCADA or OPC UA Clients. Allowed up to 8000 OPC UA tags and up to 20 sessions for the OPC UA Client connection.

Built-in MQTT Broker Service 

MQTT Broker inside and compliable with MQTT V.3.1.1 protocol. Provides functions of IoT Active M2M Transmission, QoS Quality Service, Retain Mechanism, Identity Verification, Encryption, Last Will, MQTT Client Drivers, etc. The Broker can connect up to 400 MQTT Clients.

Provide RESTful API service interface (For UA-2800)

Provide the device data in JSON format, letting the user access it from the outside through the HTTP protocol. And UA support to execute OPC UA, MQTT and RESTful API communication at the same time.

Support Ethernet and Serial Communication Modules

  ► Ethernet : UA supports Modbus TCPMQTT , and ICP DAS EtherNet/IP modules
  ► Serial : UA supports Modbus RTU/ASCII modules (Max. 3 Serial ports)
  ► UA Web UI : users can quickly set up the modules and display the real-time I/O status.
  ► Max. modules supported by each connection:

Provide SNMP Agent function

UA-2841M series products allow IT practitioners to manage various workplaces through ICP DAS NMC-9181 or third-party SNMP software.

Sensor Data Upload with Information Security

In the era of cloud IoT, data transfer between sensors and cloud or graphical control platforms is a prerequisite for the operation of the IoT system, And enabling "sensor data upload" to be protected by security mechanisms is the priority of IoT systems. The HTTPS of the UA series protects web data from leakage while the "MQTT with SSL/TLS" and OPC UA Server features that the sensor's real-time data upload is transmitted through encryption to prevent theft and use by anyone. In addition, the UA-2841M supports SNMP (V3) agent (Enhanced security for SNMP protocol) information security protocol. Through the Firewall protection and Protocol data encryption mechanism provided by UA, it can meet the user's needs when building the IoT system.

Save I/O Data Directly into Remote Database & Local Side LOG File

UA series can collect devices I/O status and then directly save into remote side SQL Database. UA series can also save I/O data into a CSV log file on the local side. Furthermore, users can set the time interval of which CSV file to generate and divide on the local side.

Support IoT Cloud Platforms Connection

UA can connect to Amazon AWS, IBM Bluemix, Microsoft Azure or other IoT Cloud platforms to send over the I/O data. And support MQTT Client Customized Message Function. The users can customize the MQTT message and the format. And then publish it to the Client that receives the specific format message. This function can support multiple IoT Cloud platforms.

Support Logic Control IFTTT To Send Event Messages To LINE, Twitter... APPs

UA can combine the IFTTT cloud platform functions and send messages over 460 Web APPs (such as Line, Twitter, etc.) when the special events occur. The device I/O change can be set to trigger the event of the IFTTT cloud service, and the IFTTT logic control (If This, Then That) will immediately let the pre-set Web Service (Such as LINE) send a message to one user or group to handle the event immediately.

Provide Function Wizard Web UI for easy step-by-step setup

The Web UI of UA provides a wizard-like Step Box in the Function Wizard area to guide user step by step to complete the project or function. It provides many items for setting the Communication Conversion, Azure Connecting, Local Data Logger, Remote Database, Function Configuration, PID Operation, Condition Trigger the APP Message Notification (Line, Twitter...) and will be more. It will help users to set projects easily and quickly.

UA-2x00 / UA-5200 / UA-7200 Series (Built-in OPC UA Server and MQTT Broker/Client Service)

More UA hardware and software specifications, you can find on UA Comparison List.
For related products, please refer to: OPC UA I/O Module

Model OS CPU SDRAM Flash Non-Volatile Memory microSD Card Ethernet Port RS-232/
RS-485
Port
Expansion
Wireless
UA-2841M  Linux
Kernel
5.10.72
ARM Quad-core 
CPU, 1.6 GHz/Core
DDR4
2 GB
8 GB FRAM
64 KB
MRAM
128 KB
4 GB
(Max. 32 GB
microSDHC
or 2 TB microSDXC)
2 1 x RS-232
(console)
1 x RS-232
2 x RS-485
(2500VDC 
Isolated)
1
(*1)
-
UA-2641M  Linux
Kernel
4.1.15
ARM Quad-core 
CPU, 1.0 GHz/Core
DDR3
1 GB
UA-2241M  Linux
Kernel
3.2.14
ARM CPU,
1.0 GHz
DDR3
512 MB
512 MB FRAM
64 KB
4 GB
(Max. 32 GB
microSDHC)
-
UA-2241MX-4GE  4G
(*2)
UA-2241MX-4GC 
UA-5231  8 GB 1 - -
UA-5231M 
UA-5231M-3GWA 3G
UA-5231M-4GE  4G
(*2)
UA-5231M-4GC 
UA-7231M  1 PoE 1 x RS-232
(console)
1 x 5-wire
RS-232/485
Isolated)
-

 

*1. UA-2241M/2641M/2841M support an optional XV511i of the XV-board series.
        Note: UA-2241MX-4GE/4GC model DO NOT support the XV511i model of XV-board series, please do not buy it as an optional board. 
*2. 4G System Note:
       UA-2241MX-4GE: Support 4G LTE (FDD) Communication (Asia Only, Except China)
       UA-2241MX-4GC/UA-5231M-4GC: Support 4G LTE (FDD, TDD) Communication (For China only)

Applications

Chemical Factory Water Filters Applications

* Reduce the diffi culty of obtaining PLC data and save time for IT system setup
The IT system has to record the fl ow, pressure, and water quality data of the water fi lter. It’s diffi cult to read the contents of the PLC in the fi lter tray. By deploying UA-5231M, the UA-5231M can convert PLC data into OPC UA service, which can reduce the diffi culty of equipment and system integration.

Cross-country Server Room Monitoring Applications

This case is a solution for a multinational technology company. There was a computer with an OPC Server in the server room of the Taipei branch. Uses the Modbus protocol to monitor the air conditioner of PLC to the head office in Singapore to use the graphic control system to connect remotely. In the new solution, the Taipei branch's server room was upgraded to use UA-5231 instead of a PC, therefore, gaining many advantages. The owner's graphical control system supports both OPC Classic and OPC UA. Change the graphical communication to OPC UA. It’s an upgraded method with minimal changes.

* Advantages: Replaces computers, uses OPC UA to connect to OPC Classic
The UA-5231 is an embedded IIoT server with the advantages of smaller size, less heat dissipation, and long-term operation than a PC, and provides the latest version of OPC UA Server function of the industrial communication standard protocol OPC. Compared with OPC
Classic, OPC UA provides fi rewall-friendly cross-domain communication and SSL/TLS encryption communication capabilities.

Farm Automation Solution

The farm automation solution controls the on-site cooling/heating/ventilation environmental equipment, lighting equipment, feeding equipment, and pigpen equipment through UA-5231M and the connected M-7000 modules. The upper controller XP-9000 manages daily feeding and drinking equipment of every pigpen and integrates the data of the water supply, feed volume and diet to the database, and then analyzes the data and adjusts the application to plan the best breeding solution.


Factory Automatic Solution

The factory automatic solution uses the UA controller to obtain the information such as the safety status of the production line and the temperature, voltage and current status of the inverter, then transmits them to the SCADA control system for real-time factory management. Besides, the 4G wireless can help to integrate the machine status, temperature, product yield, production parameters, electricity consumption, etc. into the ERP system via the MQTT protocol for managing the production of the global factories.

Application Features:

• Fast Deployment (Small Broker)
• Cloud Communication (Guaranteed Delivery)

 

Alert Message Notify LINE Group Application

This security application provides active and non-active signal triggers for buildings, factories, etc. Through the IFTTT platform, it can send the message notification to the user-favorited APPs and instantly master the device information.

Application Features:

• DI or Switch Status Change Notification
• Message to Personal/Group of LINE APP
• More APPs: Facebook, Twitter, Skype, Weibo, etc.

CO2 Concentration Monitoring & Notification Application

This application for indoor air quality management combines with LED displays, fresh air equipment, etc. When the CO2 concentration exceeds the limit, the system will display information on the LED display, force to ventilation, and sends notifications via IFTTT platform to pre-assigned web software, such as Gmail, e-mail, Office 365 Mail, etc.

Application Features:

• Dead Band Boundary Trigger (High: Danger Alert, Low: Safety Notification)
• PC/Mobile Mail Notification (Gmail, e-mail, Office 365 Mail, Dropbox, etc.)

IIoT Factory Application of MES

The Manufacturing Execution System (MES) communicates the factory equipment via OPC UA Client, and the OPC UA Service of the UA-5200 series can seamlessly integrate the system and equipment. The MES is the main solution for today's factory system, and the UA-5200 series IIoT Communication Server is the best choice for the IIoT factory solution.

Application Features:

• Convenient for System Integration
• Unified Access Interface

Pumping Station IoT Application

This application is mainly about how to manage the pumping device data from stations. UA-5231 series uploads the data of all pumping stations to the control center and manages/configures with the IWS software. In this case, the UA-5231 shortens the configuring and adjusting time. Without the complicated PC configuration, the UA-5231 directly connect the Modbus and OPC UA Server by completing all configuration easily and efficiently on the web.

Application Features:

• Cross Web Domain
• Security

Robotic Arm Co-operation Application

This application allows two robotic arms interactive communication and coordinated operation through the MQTT, and do the data analysis and system monitor/control with the database of SQL, Big Data or SCADA through the OPC UA.

 Application Features:

• Asynchronous Transmission
• Mobile Monitoring    

BA Smart Building IoT Application

This IoT application mainly combines the video intercom indoor host HA-401 with the lighting control, air conditioning, security, temperature, humidity, PM2.5, CH4, HCHO, and other harmful substance sensing devices to create a safe and comfortable environment.

If there happens a special situation, UA can quickly trigger the event, send a message to notify the Web APP (ex: LINE, Weibo, Twitter, etc.). The dual UA architecture can reduce the system burden.

Application Features:

• Reduce System Burden
• APP Message Notify

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